Extruder Operator

at OWENS CORNING CORPORATE SERVICES, LLC in RockfordRockford, Illinois, United States

Job Description

Extruder Operator

Location(s):
Rockford, IL, US, 61109

Function:
 
 Manufacturing

Audience:
 
 Hourly

Work Arrangement:
 
 On Site

Requisition ID:
 
 69696

Hourly Rate: $26-$30

Schedule
Hours: 7:40a-8p or 7:40p-8a (36/48 work week)
Overtime as required
Weekends as needed

Rockford Overview
The Owens Corning Rockford IL is a premier manufacturing facility that manufactures extruded polystyrene foam board insulation for primary use in the construction industry.
Non-union plant employing about 70 employees across 4 shifts.
We are committed to providing a safe and healthy workplace for all, while also meeting our obligations to preserve the environment
We proudly support our local community with fundraisers, activities, and group donations

Summary
Owens Corning is looking for Extruder Operators to safely operate and perform tasks on both Rockford's foam extruders, including but not limited to: product changeovers, maintaining process within targets, performing inspections and CILT's, Resin Slilo unloading, and reporting out performance. Due to the complexity of this position, there will be two levels; Extruder Operator: Level 1 and Extruder Operator: Level 2. Employees must be in good standing and proficient in being an Extruder Operator: Level 1 before moving to Level 2.

Principal Duties and Responsibilities
Level 1:
Live the safety stand, adhere to the safety responsibilities while adhering to all housekeeping requirements.
Understand and master navigation of HMI and Dashboard portal
Start up, operate, and complete basic changeovers
Understand and master navigation of Process Explorer, Aspen Tech and IP21
Locate and able to operate all jam-up and emergency stop buttons
Maintain process within specifications and targets
Read and follow detailed plans and instructions
Complete reports and provide feedback to supervisors and support personnel on abnormalities and observations
Start up, operate, changeover and complete basic trouble shooting of:
Blowing agents and BA Meter System
Solid feed systems
CO2 metering system
Slinkies
Drawing vacuum and operating board measuring device
Die gaps
Must be able to understand and use DMC I and DMC II
Complete melt flow testing as required
Read & understand Production Schedule using SAP
All other tasks as assigned

Resin Silo Unloading:
Understand silo and surge bin hookup diagram
Understand resin silo manifold
Properly direct and verify resin unloading hookup.

Quality Operations
Operate board sampling equipment and perform all associated tasks.
Operate board testing equipment and perform all associated tasks.
Operate resin testing equipment and perform all associated tasks.
Complete paperwork/data entry requirements and perform all associated tasks.
Operate quality control HMI systems and perform all associated tasks.

90 Operations
Operate pond equipment and perform all associated tasks.
Operate dancer equipment and perform all associated tasks.
Operate printer equipment and perform all associated tasks.
Operate board thickness indicator equipment and perform all associated tasks.
Operate 1st pass equipment and perform all associated tasks.
Operate finish saw equipment and perform all associated tasks.
Operate bar coder equipment and perform all associated tasks.
Direct and or assist on a lower building changeover up to the 2nd pass of the 90.

Level 2:
In addition to all Level 1 tasks:

Must be able to complete startups, operate, advanced trouble-shoot and advanced changeovers
Start up, operate, and complete advanced changeovers
Clear and defined understanding and can explain the process in detail
Must have all working knowledge of Extruder Operator Level 1 expectations
Be able to mentor an Extruder Operator Level 1 in training
Navigate through PSM BA Loss (auto derate back to prime)
Lead a PSM start up from start to finish/prime unassisted
Lead a PSM planned shutdown
Troubleshoot fix/feeder issues, crinkles, and deep ripples
Assist maintenance with changing slinky bars
Review or develop JHAs
Become HRCS Certified
All other tasks as assigned

KNOWLEDGE, Skills and Abilities
Strong mechanical aptitude.
Ability to do intermediate mathematical calculations.
Must have intermediate computer skills.
Strong attributes for attention to detail
Must complete successful probationary period prior to certifying as a Level 1

EDUCATION AND/OR EXPERIENCE
High School Diploma or GED Equivalent
Minium of 3-5 years' experience in an industrial manufacturing environment with extrusion experience

Essential Physical Requirements/Work Environment
Ability to routinely lift up to 40 lbs. without assistance
Work up to 12 hours in hot/cold manufacturing environment
Walk/stand on concrete floor continuously for up to 12 hours
Climb on/off a forklift multiple time per shift
Safeguard self with Personal protective Equipment (PPE) - steel-toed shoes, eye protection (glasses, goggles, and/or facemask) hearing protection and FR long sleeved shirt (with shirt tail tucked in) and pants.
Use cleaning equipment or tools as necessary for housekeeping duties in accordance with all safety rules.

Benefits:
401k Retirement Savings Plan & Employee Stock Purchase Plan
Multiple comprehensive Medical, Dental, Vision & Prescription options
Quarterly VIP Bonuses
Healthy living incentives and rewards
Paid Time Off
Company Paid Basic Life Insurance & Short-Term Disability
About Owens Corning
Owens Corning is a branded building products leader with three complementary market-leading businesses providing roofing, insulation, and doors primarily for residential markets in North America and Europe. The company operates with an integrated go-to-market strategy and a unique set of OC Advantages - including its iconic brand, unparalleled commercial strength, leading technology, and winning cost position - to help customers win and grow in the market. Owens Corning is committed to helping build better and achieve more through winning partnerships, leading performance, and engaging people. Founded in 1938 and headquartered in Toledo, Ohio, Owens Corning is listed on the New York Stock Exchange (NYSE: OC). For more information, visit www.owenscorning.com.
Except in limited circumstances such as formal apprenticeship programs, Owens Corning does not employ anyone under the age of 18.

Nearest Major Market: Rockford

Owens Corning is an equal opportunity employer.